From standard roller chain sprockets to special made-to-drawing designs, sprocket configurations can be customized around your chain, shaft and application requirements.
Custom roller chain sprockets manufactured to match specified chain sizes, tooth counts, bores and mounting requirements.
Duplex, triplex and multi-strand sprockets developed for chain drives requiring higher load and power transmission capacity.
Double-pitch sprockets designed to match corresponding roller chains for conveying and lower-speed transmission applications.
Custom sprockets for conveyor, material handling and heavy-duty chain systems based on chain specifications and drawings.
Split and segmental designs developed for applications requiring easier installation, replacement or maintenance.
Made-to-drawing sprockets with custom bores, splines, hubs, materials and other special features for specific applications.
Designed for reliable transmission performance with customized materials, geometry, manufacturing processes and inspection requirements.
Key dimensions for custom sprocket manufacturing include chain pitch, number of teeth, outside diameter, pitch diameter, bore, hub diameter, length through bore and tooth face width.
Custom sprockets can be manufactured according to your chain specification, drawing, shaft design and application requirements.
From material preparation to final inspection, each sprocket is manufactured according to the drawing, chain specification and application requirements.
Material is selected and prepared according to the drawing, load conditions and application requirements.
The sprocket blank is turned and machined to control outside diameter, hub dimensions and basic geometry.
Sprocket teeth are cut to match the specified chain pitch, tooth count and required tooth geometry.
Bores, keyways, splines and hub features are machined according to shaft and mounting requirements.
Heat treatment is applied when required to improve tooth hardness, wear resistance and service life.
Critical dimensions, bore, runout, tooth geometry and hardness are checked before delivery.
Material selection plays an important role in sprocket strength, wear resistance and service life. We provide different material options based on chain load, operating conditions and application requirements.
If you require other special materials or specific material standards, pleasecontact us.
Carbon steel sprockets provide a practical solution for general industrial chain drive applications, offering good machinability and balanced performance.
Alloy steel sprockets are suitable for higher load applications where improved strength, toughness and wear resistance are required.
Stainless steel sprockets are commonly selected for applications requiring corrosion resistance and reliable performance in demanding environments.
Cast steel sprockets can be considered for heavy-duty applications requiring robust structures and high load capability.
Heat-treated steel options improve tooth durability and wear resistance for applications with frequent operation or higher loading conditions.
Special material solutions can be reviewed according to specific application requirements, drawings and customer standards.
Case hardening is a process which involves adding a hard, protective shell to the outside of an otherwise soft steel. This process allows for intricately shaped metals to possess a strength and toughness that they otherwise wouldn't be able to possess.
The nitriding process takes place at lower temperatures than carburizing treatment, which makes it very suitable in the construction of gears to limit the deformation during the heat treatment process. Increase the surface hardness of the steel, improving its resistance to fatigue and wear.
The high-frequency quenching gear is characterized in that the core has high strength and high impact toughness after high-frequency quenching, tooth surface has high hardness and high abrasion resistance, and the high-frequency quenching gear can pass a 720-hour fatigue test.
Share drawings, samples or application details.
Our team evaluates specifications and provides a suitable solution.
Once confirmed, we begin manufacturing your custom bevel gears.
Support PDF, CAD files, 3D models or other technical documents.
✓ Free technical consultation
✓ Engineering support
✓ Fast quotation response
✓ Reliable quality control
Customers provide design requirements, drawings, or samples.
Confirm gear geometry, materials, tolerance and requirements.
Determine manufacturing route and quotation.
Produce initial parts where required.
Verify dimensions, gear accuracy and required quality items.
Proceed with production after approval.
Custom sprockets are widely used in chain drive systems across different industries. PairGears provides sprocket solutions based on chain specifications, load requirements and operating conditions to support reliable power transmission.
Custom sprockets for industrial machinery drive systems, supporting reliable chain transmission and stable operation in demanding applications.
Sprocket solutions designed for conveyor equipment, ensuring smooth chain movement and consistent performance in material transport systems.
Durable custom sprockets developed for agricultural equipment operating under heavy loads, dust and outdoor working conditions.
Heavy-duty sprocket components designed for construction machinery requiring strength, wear resistance and reliable power transmission.
Custom sprockets for lifting, conveying and handling systems where accurate chain engagement and continuous operation are required.
Precision sprocket solutions for automated systems requiring stable motion control and consistent transmission performance.
Yes. PairGears manufactures custom sprockets based on customer drawings, 3D models, samples or specific chain drive requirements.
To review a sprocket project, we normally need chain size or pitch, number of teeth, strands, bore requirements, hub dimensions, material requirements and quantity.
We produce various custom sprockets, including roller chain sprockets, multi-strand sprockets, double-pitch sprockets, engineering chain sprockets and special sprocket designs.
Common material options include carbon steel, alloy steel, stainless steel and other materials selected according to load conditions, wear requirements and working environments.
Send us your drawings, chain specifications, samples or technical requirements. Our team will review the application details and provide a suitable sprocket solution.
